Last Updated: November 8, 2026

Details for Patent: 9,522,191

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Summary for Patent: 9,522,191
Title:Modified release formulations containing drug—ion exchange resin complexes
Abstract:An aqueous liquid suspension containing a coated drug-ion exchange resin complex comprising a core composed of an amphetamine complexed with a pharmaceutically acceptable ion-exchange resin and an uncoated amphetamine-ion exchange resin complex is provided. The coated amphetamine-ion exchange resin complex is in admixture with a polymer to form a matrix. Methods of making the coated complex and the liquid suspension are described.
Inventor(s):Ketan Mehta, Yu-Hsing Tu
Assignee: Tris Pharma Inc
Application Number:US14/508,613
Patent Litigation and PTAB cases: See patent lawsuits and PTAB cases for patent 9,522,191
Patent Claim Types:
see list of patent claims
Compound;
Patent landscape, scope, and claims:

US Patent 9,522,191: Scope, Claims, Exclusivity and Patent Landscape for Carbinoxamine Extended-Release Suspension

US Patent 9,522,191 protects an oral liquid suspension containing carbinoxamine bound to a cation-exchange resin and coated with a cured polyvinyl acetate diffusion barrier. The strongest claims require a specific multiparticulate architecture, coating composition, plasticizer range, and modified-release function. The patent is a formulation and drug-delivery patent, not a carbinoxamine composition-of-matter patent.

The commercial product most closely associated with the patent is KARBINAL ER, an extended-release oral suspension of carbinoxamine maleate marketed by Tris Pharma. The patent materially raises the barrier to a generic carbinoxamine extended-release suspension that uses the same resin-complex and polyvinyl acetate coating technology. It does not prevent all immediate-release carbinoxamine products, tablets, capsules, or extended-release products using materially different release technologies.

What drug and product does US Patent 9,522,191 protect?

The patent covers aqueous oral suspensions in which carbinoxamine is first bound to a water-insoluble cation-exchange resin. The resulting particles are optionally incorporated into a polymer-containing matrix and then coated with a water-insoluble, water-permeable, nonionic polymeric membrane.

The claimed product has four technical elements:

  1. Carbinoxamine as the active drug.
  2. A pharmaceutically acceptable cation-exchange resin.
  3. A particulate matrix, in at least the principal claim set, containing polymer or copolymer.
  4. A cured polyvinyl acetate-based diffusion-control coating.

The coating controls water penetration and drug diffusion from the resin complex. The product is administered as a liquid suspension rather than as a conventional tablet or capsule.

KARBINAL ER is identified by FDA as carbinoxamine maleate extended-release oral suspension, 4 mg carbinoxamine maleate equivalent per 5 mL. The product is approved under NDA 022561 for allergic conditions, including allergic rhinitis and chronic urticaria indications described in the approved labeling. [2]

What are the independent claims in US Patent 9,522,191?

Claims 1, 15, and 18 are the principal independent claims. They pursue overlapping but different claim strategies.

Claim Core subject matter Key limitations
1 Broad drug-ion exchange resin suspension Carbinoxamine; cation-exchange resin; polymer or copolymer matrix; polyvinyl acetate coating; PVP stabilizer; plasticizer; aqueous-dispersion application
15 Carbinoxamine-specific suspension Carbinoxamine-cation exchange resin complex; optional matrix; polyvinyl acetate coating; PVP stabilizer; plasticizer
18 Coating-amount formulation Carbinoxamine-cation exchange resin complex-matrix; polymer or copolymer matrix; coating at 25% to 50% by weight
19 Narrower coating amount Claim 18 product with coating at 30% to 45% by weight

Claim 15 is important because it does not require the polymer matrix in every embodiment. The claim permits an optional matrix but continues to require the specified polyvinyl acetate coating system.

Claim 18 is structurally different. It requires a matrix and a defined coating quantity, but it does not repeat the detailed numerical coating-composition limitations found in claims 1 and 15. That makes claim 18 potentially broader in composition, although its enforceability would depend on construction of terms such as “high tensile strength,” “water permeable,” “modified release,” and the required relationship between the coating and the resin-complex matrix.

How does claim 1 define the protected formulation?

Claim 1 is a combination claim. Every material limitation must be present for literal infringement.

Active pharmaceutical ingredient

The drug must be carbinoxamine. A product containing another antihistamine would not literally satisfy the carbinoxamine limitation, even if it used the same ion-exchange resin and coating system.

Carbinoxamine must be bound to a pharmaceutically acceptable, water-insoluble ion-exchange resin. The claim specifies that the resin is a cation-exchange resin. A formulation using only a water-soluble excipient, an anion-exchange resin, or a nonionic adsorption material would present a nonliteral formulation profile.

Particulate drug-resin matrix

The drug-resin complex must be in a matrix containing one of the following:

  • A water-insoluble polymer;
  • A water-insoluble copolymer; or
  • A hydrophilic polymer.

The matrix polymer must be present at about 3% to about 30% by weight based on the drug-resin complex matrix. Dependent claim 4 narrows this range to about 5% to about 20%.

Claims 5 through 8 identify specific matrix configurations:

  • Claim 5 covers a hydrophilic-polymer matrix.
  • Claim 6 specifies polyvinylpyrrolidone.
  • Claim 7 covers a water-insoluble-polymer matrix.
  • Claim 8 specifies polyvinyl acetate, polyvinylpyrrolidone, and an effective amount of surfactant.

The matrix limitation creates a meaningful design-around route for a competitor that uses a resin complex without the claimed polymer matrix, although claim 15 may still apply because it permits the matrix to be optional.

Diffusion-control coating

The coating must be:

  • Cured;
  • High tensile strength;
  • Water permeable;
  • Water insoluble;
  • Nonionic;
  • Polymeric;
  • Applied as an aqueous dispersion; and
  • Effective to provide modified release.

The coating must contain approximately:

  • 75% to 90% polyvinyl acetate polymer;
  • Polyvinylpyrrolidone as a stabilizer; and
  • 2.5% to 20% plasticizer.

Claim 10 narrows the plasticizer range to 5% to 10%, and claim 11 specifies triacetin. Claim 12 adds a surfactant.

The coating is therefore more narrowly defined than a generic polymer membrane. A competitor could potentially avoid the literal scope by using another polymer family, a nonaqueous coating process, a coating outside the stated composition ranges, or a release-control mechanism that does not rely on the claimed cured polyvinyl acetate barrier.

What dependent claim limitations matter most?

The most commercially relevant dependent claims are claims 2, 6, 8, 11, 13, 14, 16, 17, and 19.

Claim Limitation Commercial significance
2 Coating elongation of 125% to 400% Narrows the mechanical properties of the membrane
3 Matrix passes through a No. 40 mesh screen Defines particle-size handling and suspension characteristics
6 Hydrophilic matrix uses PVP Targets a specific matrix excipient
8 Polyvinyl acetate matrix, PVP, and surfactant Covers a more specific manufacturing formulation
10-11 Plasticizer at 5%-10%, specifically triacetin Narrows the coating formulation
13 Coating comprises 25%-50% of the coated matrix system Defines a high coating loading
14 Coating comprises 30%-45% More commercially specific coating range
16-17 Hydrophilic matrix at 3%-30% or 5%-20% Narrows matrix composition
19 Coating at 30%-45% of coated complex Provides a narrower coating-loading claim

The mesh limitation in claim 3 is not a simple dosage-form limitation. It can affect particle-size distribution, sedimentation, mouthfeel, syringeability, and manufacturing yield. The elongation limitation in claim 2 may be difficult to assess from a finished product alone because it requires testing of the cured coating under defined conditions.

What is the patent expiration date for US 9,522,191?

The patent issued on December 20, 2016. Its U.S. filing and priority history place the nominal patent-term endpoint in approximately 2030, subject to patent-term adjustment, terminal disclaimers, and the precise USPTO term calculation. Public patent records identify June 30, 2030 as the operative projected expiration date for the patent family. [1]

Event Date
Earliest relevant priority June 30, 2009
U.S. nonprovisional filing June 30, 2010
Patent issuance December 20, 2016
Projected nominal expiration June 30, 2030
FDA product association KARBINAL ER, NDA 022561

The expiration date should be treated as a patent-term date, not as a guarantee that all claims remain enforceable until that date. Claim cancellation, disclaimer, invalidity, or a successful challenge could alter practical exclusivity.

What is the Orange Book status of US 9,522,191?

US 9,522,191 is associated with KARBINAL ER and is listed among the patents protecting the product in FDA Orange Book materials. The listing relates to the drug product’s extended-release oral suspension formulation, not to carbinoxamine generally. [2]

An Orange Book listing can support a patent-infringement action against an ANDA applicant that files a Paragraph IV certification. It does not establish validity or infringement. The applicant can challenge the listed patent through litigation, and the patent holder must prove infringement if the dispute proceeds.

The regulatory consequence of a Paragraph IV notice is generally a 30-month stay of FDA approval if the patent holder files a timely infringement action, subject to statutory exceptions and court action. The stay delays approval; it does not automatically extend patent term. [3]

Have generic manufacturers filed Paragraph IV challenges?

A complete current Paragraph IV and litigation determination requires review of the latest FDA Orange Book patent-certification information, ANDA litigation records, and PACER or district-court dockets. The supplied claim text does not establish whether a particular ANDA applicant has filed a Paragraph IV certification or whether litigation is pending.

The relevant challenge would likely focus on one or more of the following:

  • Whether the accused formulation contains a cation-exchange resin;
  • Whether carbinoxamine is actually bound to the resin;
  • Whether the formulation has the claimed polymer matrix;
  • Whether the coating is polyvinyl acetate within the claimed percentage range;
  • Whether PVP functions as the required stabilizer;
  • Whether the coating is applied as an aqueous dispersion;
  • Whether the coating satisfies the tensile, permeability, water-insolubility, and modified-release limitations; and
  • Whether the accused product falls within the coating-loading ranges in claims 13, 14, 18, or 19.

A generic applicant could pursue a Paragraph III certification and wait for patent expiry, or file Paragraph IV certifications asserting invalidity, noninfringement, or both. A formulation with a different resin, a different membrane polymer, or a non-resin extended-release technology would have a stronger noninfringement position than a product closely replicating the KARBINAL ER architecture.

What patent litigation affects KARBINAL ER and this patent?

The central litigation risk is an ANDA action under the Hatch-Waxman statute if a generic applicant certifies that US 9,522,191 is invalid, unenforceable, or will not be infringed. The likely defendants would include the ANDA applicant and its relevant corporate affiliates; the plaintiff would be the patent owner or an exclusive licensee with standing.

The patent record alone does not establish a completed judgment, settlement, license, or launch date. A settlement agreement could permit an authorized generic, a delayed generic launch, or a launch before patent expiry under negotiated conditions. No such commercial term should be inferred from the claims.

How strong is the patent estate for carbinoxamine extended-release suspension?

The estate is strongest against a formulation that copies the full technical architecture:

  • Carbinoxamine;
  • Cation-exchange resin complex;
  • Polymer matrix;
  • Polyvinyl acetate aqueous-dispersion coating;
  • PVP stabilizer;
  • Plasticizer;
  • Cured modified-release membrane; and
  • Comparable coating loading.

It is weaker against products using different release platforms.

Competitor design Risk under US 9,522,191
Same carbinoxamine-resin complex and PVA/PVP coating High
Same resin complex but no polymer matrix Moderate; claim 15 remains relevant
Different ion-exchange resin type Potentially lower
Different membrane polymer Potentially lower
Immediate-release carbinoxamine liquid Low
Extended-release tablet or capsule without the claimed suspension architecture Low to moderate
Lipid, osmotic, multiparticulate, or microencapsulated system Depends on structural overlap
Same ingredients but coating outside numerical ranges Fact-dependent; doctrine-of-equivalents risk remains

The most important weakness is that the claims are highly formulation-specific. The same specificity that supports commercial protection can create invalidity and noninfringement pressure if the prior art discloses similar resin complexes, polymer coatings, or aqueous modified-release suspensions.

What manufacturing and intellectual-property barriers does the patent create?

The patent creates process-development barriers even where a competitor does not copy every claim limitation. A competing formulation must control:

  • Resin loading and drug binding;
  • Particle-size distribution;
  • Polymer-matrix formation;
  • Coating uniformity;
  • Aqueous dispersion stability;
  • Plasticizer migration;
  • Curing conditions;
  • Drug-release profile;
  • Suspension redispersibility; and
  • Dose uniformity over the product shelf life.

A formulation can avoid literal infringement but still require substantial development work to match the reference product’s release profile and patient-use characteristics. Manufacturing know-how, analytical methods, batch records, and unresolved formulation trade secrets can therefore extend the practical barrier beyond the issued claims.

Is there biosimilar risk for this patent?

No conventional biosimilar risk exists. Carbinoxamine is a small-molecule antihistamine, and KARBINAL ER is regulated through the small-molecule drug pathway rather than the biologics license application pathway. The relevant competitors are ANDA applicants, not biosimilar applicants under the Biologics Price Competition and Innovation Act.

The principal regulatory risk is generic substitution after patent expiry or after successful Paragraph IV litigation.

How does US 9,522,191 compare with other carbinoxamine protections?

Protection category Relevance to KARBINAL ER
Carbinoxamine composition-of-matter patent Not the principal protection described by this patent
Resin-complex formulation patent Core subject of US 9,522,191
Polyvinyl acetate coating patent Core technical limitation
Method-of-use patent Not the principal claim type supplied
Manufacturing-process patent May provide separate protection if separately issued
FDA regulatory exclusivity Separate from patent term and governed by NDA approval history
Trade secret protection May cover process conditions and release-control know-how
Orange Book listing Supports Hatch-Waxman patent certification and litigation mechanisms

The patent does not claim every therapeutic use of carbinoxamine. Its protection depends on the product meeting the claimed physical and chemical formulation limitations.

What generic launch scenarios exist?

Three scenarios are commercially plausible.

Launch after patent expiry

A generic waits for the projected 2030 patent-term endpoint and files or maintains a Paragraph III position. This minimizes litigation risk but delays market entry.

Paragraph IV challenge

A generic asserts that the patent is invalid or not infringed. The patent owner may file an ANDA lawsuit, potentially triggering a 30-month stay. The result depends on claim construction, prior art, product testing, and the specific formulation disclosed in the ANDA.

Non-infringing formulation

A generic develops a different extended-release platform, such as a different resin, membrane polymer, or multiparticulate technology. This could reduce exposure to US 9,522,191 but would require independent demonstration of equivalent release, stability, dose uniformity, and suspension performance.

What are the geographic limits of the patent?

US 9,522,191 is enforceable only in the United States. It does not create patent rights in Canada, Europe, Japan, or other markets. Foreign counterparts, national-phase filings, prosecution outcomes, and expiration dates must be assessed separately.

A product manufactured outside the United States can still create U.S. infringement exposure if it is imported into the United States or supplied for U.S. commercial distribution. The U.S. patent does not independently control foreign sales.

Key Takeaways

  • US 9,522,191 is a formulation patent covering carbinoxamine in a cation-exchange resin complex within an aqueous oral suspension.
  • Claims 1 and 15 focus on a cured polyvinyl acetate/PVP/plasticizer diffusion-control coating.
  • Claim 18 is potentially broader in coating composition but requires a polymer-containing matrix and a defined coating amount.
  • The projected patent-term endpoint is approximately June 30, 2030.
  • The patent is associated with KARBINAL ER and its extended-release oral suspension formulation.
  • The patent does not block immediate-release carbinoxamine, conventional dosage forms, or every alternative extended-release technology.
  • The principal generic risk is a Paragraph IV challenge or a noninfringing alternative formulation.
  • Biosimilar competition is not applicable because carbinoxamine is a small-molecule drug.
  • Manufacturing process control and formulation know-how may provide commercial protection beyond the literal claim scope.

FAQs

Can a generic use carbinoxamine without infringing US 9,522,191?

Yes. The patent does not claim carbinoxamine in all forms. A product that lacks the claimed resin-complex and modified-release coating architecture may avoid literal infringement.

Does using polyvinyl acetate automatically infringe the patent?

No. Polyvinyl acetate alone is insufficient. Infringement would depend on the complete combination, including the resin complex, coating structure, PVP stabilizer, plasticizer, application method, and other claim limitations.

Does US 9,522,191 cover KARBINAL ER’s approved indication?

The patent principally covers the product formulation. It is not limited to a single allergic-disease indication in the claims supplied. Regulatory labeling and patent claim scope are separate issues.

Could a generic launch before 2030 without a Paragraph IV challenge?

A generic could potentially launch after a successful noninfringement or invalidity determination, under a settlement or license, or with a formulation outside the patent claims. Commercial launch would also depend on FDA approval and applicable Orange Book certifications.

Is the patent stronger against a liquid or a tablet generic?

The patent is strongest against an aqueous liquid suspension that uses the claimed particulate resin-complex and polyvinyl acetate membrane. A tablet, capsule, or unrelated liquid release system presents a different infringement analysis.

References

  1. United States Patent and Trademark Office. (2016). Modified release drug-ion exchange resin compositions, U.S. Patent No. 9,522,191 B2. https://patents.google.com/patent/US9522191B2/en
  2. U.S. Food and Drug Administration. (n.d.). Approved drug products with therapeutic equivalence evaluations: Orange Book. https://www.accessdata.fda.gov/scripts/cder/ob/
  3. U.S. Food and Drug Administration. (2023). Approved drug products and therapeutic equivalence evaluations. https://www.fda.gov/drugs/drug-approvals-and-databases/approved-drug-products-therapeutic-equivalence-evaluations-orange-book

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Drugs Protected by US Patent 9,522,191

Applicant Tradename Generic Name Dosage NDA Approval Date TE Type RLD RS Patent No. Patent Expiration Product Substance Delist Req. Patented / Exclusive Use Submissiondate
Aytu KARBINAL ER carbinoxamine maleate SUSPENSION, EXTENDED RELEASE;ORAL 022556-001 Mar 28, 2013 RX Yes Yes ⤷  Start Trial ⤷  Start Trial Y ⤷  Start Trial
>Applicant >Tradename >Generic Name >Dosage >NDA >Approval Date >TE >Type >RLD >RS >Patent No. >Patent Expiration >Product >Substance >Delist Req. >Patented / Exclusive Use >Submissiondate

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