Last Updated: November 9, 2026

Patent: 6,307,731

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Summary for Patent: 6,307,731
Title: Dielectric capacitor and memory and method of manufacturing the same
Abstract:Provided are a dielectric capacitor, in which micorfabrication is easily performed, a memory and a method of manufacturing the dielectric capacitor and the memory. A bottom electrode, a dielectric film and a top electrode are sequentially provided on a substrate portion. The bottom electrode comprises an adhesive layer including IrHf, a precious metal layer including Ir, an oxygen inclusion layer including IrHfO and, a precious metal layer including Ir in sequence on the substrate portion. The top electrode comprises, a precious metal layer including Ir and an oxygen inclusion layer including IrHfO in sequence on the dielectric film. Since platinum is not used for the top electrode and the bottom electrode, microfabrication thereof is facilitated Further, the top electrode is deposited before crystallizing or crystal growing the dielectric film, and thereby the top electrode and the bottom electrode can be processed by etching. As a result, etching can be performed on its smooth surface, allowing easier microfabrication.
Inventor(s): Katori; Kenji (Kanagawa, JP)
Assignee: Sony Corporation (Tokyo, JP)
Application Number:09/584,140
Patent Claims:see list of patent claims
Patent landscape, scope, and claims summary:

US Patent 6,307,731 Landscape and Claim-Strength Analysis

US Patent 6,307,731 claims a dielectric capacitor and memory architecture where the key novelty sits in the electrode microstructure: an oxygen inclusion material in an electrode (and optionally separate precious-metal and adhesive layers), paired with a specific bismuth-layered ferroelectric dielectric composition (Bi-based layer-structured oxide of the type Bi_x(Sr,Ca,Ba)_y(Ta,Nb)_2O_{9+z}). The claims also define manufacturing steps using oxygen annealing, inert annealing, and sometimes reduction and hydrogen annealing.

What matters for enforceability and freedom-to-operate (FTO) is that the independent claim elements are highly specific in chemistry, layer placement, and anneal/reduction sequences, which narrows literal coverage but increases the chance that close substitutes exist.


What are the core claim elements and what do they actually require?

Independent claim 1: dielectric capacitor with oxygen-inclusion electrode chemistry

Claim 1 requires, in combination:

  • A dielectric capacitor with sequential layers on a substrate:
    • First electrode
    • Dielectric film
    • Second electrode
  • The second electrode includes an:
    • oxygen inclusion layer made from an oxygen inclusion material
  • That oxygen inclusion material must be selected from:
    • Precious metal elements: Pt, Ir, Ru, Rh, Pd
    • Transition metal elements: Hf, Ta, Zr, Nb, V, Mo, W
    • plus oxygen O
  • The oxygen inclusion material must match composition formula:
    • M_Ia M_IIb O_c
    • With atom % ranges:
      • 90 ≥ a ≥ 4
      • 15 ≥ b ≥ 2
      • c ≥ 4
      • a + b + c = 100 (atom%)
  • The claim also lists a composition-range structure that ties oxygen content to the metal fractions.

This is not “oxygen-containing precious metal electrodes” in general. It is a tight compositional spec with multiple element-family restrictions and an explicit atomic-percent equation.

Claim 2: optional precious-metal layer under/over the oxygen-inclusion layer

Claim 2 requires the second electrode further comprises a second electrode precious metal layer provided between the oxygen inclusion layer and the dielectric film.

So even if someone adopts the oxygen inclusion chemistry in the electrode stack, they may still avoid some claims by altering layer order or omitting the intermediate precious-metal layer.

Claims 3-7: first electrode oxygen inclusion and adhesive stack

Claim 3 requires the first electrode contains an oxygen inclusion layer with composition formula:

  • M_III d M_IV e O_f
  • Composition ranges:
    • 90 ≥ d ≥ 4
    • 15 ≥ e ≥ 2
    • f ≥ 4
    • d + e + f = 100 (atom%)

Claim 4 then adds a layer stack:

  • A first electrode precious metal layer between the oxygen inclusion layer and substrate portion
  • An adhesive layer between the precious metal layer and the substrate

Claim 5 specifies adhesive chemistry as:

  • Alloy: M_V g M_VI h (precious + transition metals)
  • Atomic ranges:
    • 97 ≥ g ≥ 90
    • 10 ≥ h ≥ 3
    • g + h = 100 (atom%)

Claim 6 further restricts adhesive layer ingredients to include at least one of:

  • Ti, Zr, Hf, Ta, Nb, Cr, Mo, W

Claim 7 adds an optional additional precious metal layer:

  • between dielectric film and the first electrode oxygen inclusion layer

Net effect: the electrode stack claims are layer-order dependent and chemistry dependent, so an FTO attack can target either the inclusion chemistry (atom % and element selection) or the stack layering.

Claims 8-10: dielectric film is a Bi-based layer-structured oxide

Claim 8 requires the dielectric film is a ferroelectric including layer structure oxide containing bismuth (Bi).

Claim 9 gives a more concrete composition formula:

  • Bi_x(Sr, Ca, Ba)_y (Ta, Nb)_2 O_{9+z}
  • Mole ratio ranges:
    • 2.50 ≥ x ≥ 1.70
    • 1.20 ≥ y ≥ 0.60
    • -1.00 ≥ z ≥ 1.00
    • and the formula includes the bismuth and layered oxide stoichiometry.

Claim 10 narrows to the specific expression:

  • Bi_x Sr_y Ta_2 O_{9+z}
  • with the same x/y/z ranges.

This creates a two-part tight coupling:

  1. electrode oxygen inclusion materials, and
  2. a specific Bi-layered ferroelectric composition.

If a competitor uses a different ferroelectric (even another Bi-based one) or a different layered composition outside the defined range, claim 9/10 may not read.

Claims 11-12: memory adds transistor coupling

Claim 11 claims a memory with the same dielectric capacitor structure as claim 1.

Claim 12 adds:

  • A transistor connected to the first electrode through a plug layer comprising at least part of the substrate portion.

This is architecture-level; design-around can alter interconnect scheme so the transistor is not connected through the claimed plug-layer relationship.


How do dependent claims expand or narrow scope?

Layer stacking is a practical design-around lever

Across claims 2, 4, 7, the patent forces particular placements:

  • oxygen inclusion layers inside each electrode
  • optional precious metal interlayers between oxygen inclusion and dielectric/substrate
  • adhesive located under the first electrode precious metal layer

A competitor can often reduce risk of literal infringement by changing:

  • which sublayer contains the oxygen inclusion,
  • whether there is a discrete precious metal layer adjacent to the dielectric,
  • whether adhesive exists and where it is located,
  • or by shifting oxygen inclusion into a different functional layer outside the electrode region.

Adhesive claim is constrained chemically

Claims 5-6 define adhesive as a precious + transition metal alloy with narrow precious-metal dominance plus a limited element list (including Ti or Zr/Hf/Ta/Nb/Cr/Mo/W). An alternative adhesion chemistry can be used to avoid those dependent claim hooks.

Manufacturing claims add process sequence constraints

Claims 13-21, and 22-25 incorporate process constraints:

  • deposition of oxygen inclusion electrode layers using oxygen inclusion materials with the M_Ia M_IIb O_c composition rules
  • optional intermediate precious metal layers and adhesives deposited in certain order
  • dielectric film formation via anneal/reduction sequences
  • oxygen thermal annealing in oxygen-inclusion atmosphere
  • inert gas annealing at temperature ≥ oxygen annealing temperature
  • sometimes reduction of oxides during oxygen annealing aftermath
  • sometimes hydrogen annealing after inert/reduction to “recover” transistor function
  • sometimes anneal sequences surrounding crystallization using an amorphous or microlite antecedent film

Process claims can be easier to avoid by changing thermal budget, atmosphere chemistry, annealing order, or whether hydrogen anneal steps exist.


What is the patent’s likely novelty thesis and how does that affect validity?

The claims suggest the inventors’ thesis is that electrode oxygen incorporation (oxygen inclusion materials composed of precious + transition metals with defined atomic ranges) and particular anneal/reduction schemes:

  • mitigate electrode/dielectric interface degradation,
  • support ferroelectric cycling/readout stability in memory context,
  • and preserve transistor functionality under thermal processing.

Under standard US patent scrutiny, novelty usually rides on at least one of:

  • a specific electrode oxygen-inclusion composition (M_Ia M_IIb O_c with strict atom%),
  • the use of oxygen inclusion layers with precious + transition metals in those ranges,
  • or the layered Bi-based ferroelectric composition combined with those electrode chemistries and process sequences.

Validity risk points:

  • If prior art already taught oxygen-containing precious/transition metal electrode materials or similar atomic-percentage windows, claim 1 could be vulnerable on obviousness.
  • If prior art already taught Bi-layered ferroelectrics with those exact compositions, then the remaining novelty must come from the electrode oxygen inclusion and deposition/anneal sequence.

But the claims are drafted so that each dependent hook narrows chemical and process scope; that drafting strategy can preserve some enforceability even if portions are disclosed in prior art.


How strong is the infringement case if a competitor uses a similar product?

Literal infringement: chemical and stack matching are gating factors

A claim 1 match requires all of:

  • electrode stack includes an oxygen inclusion layer in the second electrode
  • oxygen inclusion composition matches both allowed element families and atom percent ranges and formula constraints
  • the dielectric film is a Bi-layer structured oxide ferroelectric within the defined ranges if claims 8-10 are asserted, but for claim 1 alone claim 8 is dependent, so claim 1 may cover broader dielectric structures unless claim 8 is required.

Most real products will miss at least one gating element:

  • Oxygen inclusion alloys are rarely specified by the same atomic-percent constraints in non-legal filings.
  • Even when similar chemistries exist, the exact atom % may differ.
  • Layer order (precious metal layer between oxygen inclusion layer and dielectric) is easy to change in deposition sequences.

Infringement on process claims is narrower

Process claims (13-21, 22-25) require:

  • oxygen thermal annealing in an oxygen inclusion atmosphere,
  • inert gas annealing at temperature equal to or higher than oxygen annealing temperature,
  • sometimes specific reduction and hydrogen annealing sequences.

If a competitor uses:

  • different inert oxygen partial pressures,
  • different anneal temperature ordering,
  • or avoids hydrogen steps, process claim literal coverage is likely reduced.

Freedom-to-operate (FTO) focus map: where to probe first

1) Oxygen inclusion electrode composition

Target for non-infringement:

  • Are precious + transition + oxygen present in the exact formula and atom%?
  • Do the metals fall exclusively in the listed groups (Pt/Ir/Ru/Rh/Pd and Hf/Ta/Zr/Nb/V/Mo/W plus optional rare-earth)?
  • Is oxygen content consistent with a + b + c = 100 atom%, with a and b bounded and c at least 4 atom%?

If the competitor’s composition falls outside these windows, claim 1 and claim 3-4-5 paths weaken.

2) Layer order

Probe whether:

  • oxygen inclusion layer is truly part of the second electrode,
  • and whether a precious-metal layer sits between oxygen inclusion and dielectric (claim 2),
  • and whether precious metal layer and adhesive stack occur in the exact relationship to the substrate (claims 4-6).

3) Adhesive alloy

Probe:

  • whether adhesive is a precious + transition alloy with g between 90 and 97 atom% and h between 3 and 10 atom%,
  • and whether the adhesive includes one of the enumerated adhesion metals (Ti, Zr, Hf, Ta, Nb, Cr, Mo, W).

4) Ferroelectric composition

If the product uses the same layered Bi system but outside:

  • x between 1.70 and 2.50,
  • y between 0.60 and 1.20,
  • z between -1.00 and 1.00, it can avoid the tighter dependent claims 9-10.

Claim scope summary in a structured matrix

Claim Core structure/requirement Main design-around lever
1 Second electrode includes oxygen inclusion layer with M_Ia M_IIb O_c and atom% ranges; oxygen inclusion uses listed precious and transition elements Change oxygen-inclusion chemistry or atom% window; change inclusion layer presence/placement
2 Adds precious-metal layer between oxygen inclusion layer and dielectric film Remove/relocate precious-metal interlayer
3 First electrode includes oxygen inclusion layer with M_III d M_IV e O_f and atom% ranges Change inclusion layer chemistry or location
4 Adds precious-metal layer between oxygen inclusion layer and substrate and an adhesive layer between precious layer and substrate Alter stack order; use different adhesive or omit adhesive layer
5 Adhesive alloy is M_V g M_VI h with g 90-97 and h 3-10 atom% Switch adhesion alloy away from precious/transition atomic ratio
6 Adhesive includes at least one of Ti, Zr, Hf, Ta, Nb, Cr, Mo, W Use adhesive chemistry outside enumerated list
7 Optional additional precious-metal layer between dielectric film and first electrode oxygen inclusion layer Alter interlayer sequence
8 Dielectric film is Bi-containing ferroelectric layer-structured oxide Use different ferroelectric or Bi system outside “layer structure oxide” definition
9 Defines Bi_x(Sr,Ca,Ba)_y(Ta,Nb)_2O_{9+z} with x/y/z mole ranges Use outside specified mole-ratio ranges or different layered oxide family
10 Narrows to Bi_x Sr_y Ta_2 O_{9+z} with x/y/z Avoid exact Sr/Ta layered oxide
11-12 Memory includes transistor connection through plug layer relationship Change transistor interconnect architecture
13-19 Manufacturing uses oxygen inclusion deposition and anneal/reduction sequences Change thermal atmosphere steps/order; avoid hydrogen anneal
20-21, 25 Crystallization flow: deposit electrode layer before crystallization; etch steps possible Change sequence of deposition vs crystallization

How does this patent fit into the broader US patent landscape for ferroelectric memories?

At a strategic level, the landscape around ferroelectric capacitor memories typically clusters into:

  • ferroelectric material system patents (composition, phase, thickness, fatigue resistance),
  • electrode materials (noble metal, conductive oxides, diffusion barriers),
  • interface and buffer/adhesion layers,
  • process flows (anneal atmospheres, oxygen partial pressure control, reduction/oxidation steps),
  • and device integration (MOSFET coupling, plug/via structures).

US 6,307,731’s claims emphasize the interface engineering through the oxygen inclusion electrode layers plus specific processing atmospheres and sequences. This is consistent with how prior art can cover:

  • the ferroelectric composition separately,
  • and conductive electrode stacks separately, while leaving the particular electrode oxygen inclusion chemistry and defined atom-percent ranges as differentiators.

For enforcement, this kind of claim set usually narrows into:

  • oxide-ferroelectric systems that accept precious-metal oxygen inclusion electrodes, and
  • specific thermal processing methods.

For investment or R&D planning, the patent functions as a “checklist” constraint: verify if any targeted memory stack uses oxygen inclusion precious/transition metal mixtures with atomic-percent windows, and whether deposition and anneal sequences match.


Key Takeaways

  • US 6,307,731’s enforceability rests on strict oxygen inclusion electrode chemistry (M_Ia M_IIb O_c and M_III d M_IV e O_f with explicit atom% windows) and layer-order constraints (precious metal interlayers and adhesive placement).
  • The patent narrows further with specific Bi-layered ferroelectric compositions and defined x/y/z mole ranges (claims 9-10).
  • The manufacturing claims add meaningful process constraints: oxygen annealing, inert annealing at ≥ temperature, and sometimes reduction and hydrogen annealing sequences.
  • For FTO, the highest-leverage probes are: (1) oxygen inclusion atom%/element-family matching, (2) stack order (which layer sits adjacent to the dielectric/substrate), and (3) thermal atmosphere and sequence.

FAQs

1) What is the single most important novelty claim element?
The most important is claim 1’s oxygen inclusion layer composition: a precious-metal plus transition-metal plus oxygen material defined by M_Ia M_IIb O_c and bounded by atom% constraints (with a + b + c = 100).

2) Does the patent cover any ferroelectric dielectric?
Claim 1 is not restricted to the Bi-layered dielectric, but dependent claims 8-10 are. If an asserted claim includes those dependents, the dielectric must match the Bi-layer structured oxide with the stated x/y/z mole ranges.

3) How can a competitor reduce infringement risk quickly?
Change one gating element: the oxygen inclusion chemistry (atom% and element-family) or the layer order (presence and placement of precious metal layer and adhesive relative to oxygen inclusion and substrate/dielectric).

4) Are the process claims broad enough to capture all manufacturing variations?
No. The manufacturing claims require specified anneal atmospheres, temperature relationships, and in some dependent claims reduction and hydrogen annealing.

5) Is the memory claim broader than the capacitor claim?
Memory claims 11-12 incorporate the capacitor stack and add transistor/plug-layer connection constraints, which narrows product coverage compared with an unconstrained capacitor-only design.


References (APA)

[1] United States Patent 6,307,731. (n.d.). Dielectric capacitor and method for manufacturing the same; memory including the dielectric capacitor. U.S. Patent and Trademark Office.

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Details for Patent 6,307,731

Applicant Tradename Biologic Ingredient Dosage Form BLA Approval Date Patent No. Expiredate
Pharmalucence Inc MICROLITE radiolabeled albumin technetium tc-99m albumin colloid kit 018263 March 25, 1983 6,307,731 2020-05-31
>Applicant >Tradename >Biologic Ingredient >Dosage Form >BLA >Approval Date >Patent No. >Expiredate

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