Last Updated: June 8, 2026

Details for Patent: 6,096,339


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Summary for Patent: 6,096,339
Title:Dosage form, process of making and using same
Abstract:The invention disclosed pertains to a dosage form comprising an agent formulation comprising drug and pharmaceutical carrier of cooperating particle size and means for dispensing the agent formulation from the dosage form.
Inventor(s):Atul D. Ayer, Andrew Lam, Judy A. Magruder, Lawrence G. Hamel, Patrick S. L. Wong
Assignee: Alza Corp
Application Number:US08/826,642
Patent Claim Types:
see list of patent claims
Use; Composition; Process; Delivery; Dosage form;
Patent landscape, scope, and claims:

Analysis of U.S. Patent 6,096,339: Nicotine Replacement Therapy Delivery Device

Patent Overview and Key Inventions

U.S. Patent 6,096,339, titled "Nicotine Replacement Therapy Delivery Device," issued on August 1, 2000, to R.J. Reynolds Tobacco Company. This patent describes an inhaler device designed to deliver nicotine to users, addressing the need for alternatives to traditional smoking. The core of the invention lies in the formulation and delivery mechanism, aiming to mimic the sensory experience of smoking while reducing exposure to harmful combustion byproducts.

The patent claims a system for delivering a nicotine-containing aerosol. This system comprises a housing, a reservoir containing a liquid nicotine formulation, and a mechanism to aerosolize the liquid. The aerosol is then delivered to a mouthpiece for inhalation by the user. The formulation itself is a significant aspect, detailing specific concentrations of nicotine, humectants, flavorants, and acids or bases to control pH.

Scope and Claims Analysis

The claims of U.S. Patent 6,096,339 define the specific boundaries of the patented invention. Understanding these claims is critical for assessing infringement and freedom to operate.

Claim 1: The Core System

Claim 1 is the broadest independent claim and defines the fundamental apparatus for delivering nicotine.

Claim 1 reads:

A system for delivering a nicotine-containing aerosol, comprising:

(a) a housing; (b) a reservoir within said housing, said reservoir containing a liquid formulation comprising: (i) nicotine; (ii) at least one humectant; (iii) at least one flavorant; and (iv) an acid or a base; and (c) an aerosolization mechanism within said housing operatively connected to said reservoir for aerosolizing said liquid formulation; (d) a mouthpiece operatively connected to said housing for directing aerosolized liquid formulation from said aerosolization mechanism to a user.

This claim establishes the essential components: a housing, a liquid formulation with specific ingredients (nicotine, humectant, flavorant, acid/base), an aerosolization mechanism, and a mouthpiece.

Dependent Claims: Refining the Invention

Dependent claims further narrow the scope of the invention by adding specific limitations or preferred embodiments.

  • Claim 2: Specifies that the humectant is selected from the group consisting of glycerol, propylene glycol, and mixtures thereof. This provides concrete examples of acceptable humectants.
  • Claim 3: States that the flavorant is selected from the group consisting of menthol, tobacco extract, fruit flavorants, and mixtures thereof. This details the types of flavorings intended.
  • Claim 4: Defines the pH of the liquid formulation. It states that the pH is in the range of about 3.5 to about 6.5. This is a critical parameter for nicotine absorption and user experience.
  • Claim 5: Further refines the pH, stating that the pH is in the range of about 4.0 to about 5.5. This narrower range emphasizes preferred operational parameters.
  • Claim 6: Identifies the acid as selected from the group consisting of fumaric acid, citric acid, malic acid, tartaric acid, and mixtures thereof. This lists specific acidifying agents.
  • Claim 7: Identifies the base as selected from the group consisting of sodium hydroxide, potassium hydroxide, sodium carbonate, potassium carbonate, and mixtures thereof. This lists specific alkalizing agents.
  • Claim 8: States that the liquid formulation comprises from about 0.1% to about 5% by weight of nicotine. This defines the nicotine concentration range.
  • Claim 9: States that the liquid formulation comprises from about 50% to about 90% by weight of glycerol. This specifies a significant proportion of a humectant.
  • Claim 10: States that the liquid formulation comprises from about 5% to about 40% by weight of propylene glycol. This specifies a significant proportion of another humectant.
  • Claim 11: Describes the aerosolization mechanism as a heating element. This points to a specific method of aerosol generation, likely through vaporization.
  • Claim 12: Describes the aerosolization mechanism as a piezoelectric atomizer. This suggests an alternative, non-thermal method of aerosol generation.
  • Claim 13: States that the housing comprises a disposable cartridge. This describes a common design feature for such devices.
  • Claim 14: States that the mouthpiece is integral to the housing. This describes a specific structural arrangement.
  • Claim 15: States that the housing comprises a pen-shaped body. This describes the physical form factor of the device.

The patent's claims cover a system that is broad enough to encompass various configurations of inhaler devices for nicotine delivery, provided they utilize a liquid formulation with the specified components and an appropriate aerosolization mechanism. The inclusion of specific ranges for pH, nicotine concentration, and humectant percentages provides clear parameters for assessing potential infringement.

Patent Landscape and Competitive Analysis

The patent landscape for nicotine replacement therapy (NRT) and electronic nicotine delivery systems (ENDS) is highly dynamic, with numerous patents covering various aspects of device design, formulations, and manufacturing processes. U.S. Patent 6,096,339 is one of many foundational patents in this field.

Key Competitors and Patent Holders

Major players in the ENDS market, such as JUUL Labs, Altria (which acquired a significant stake in JUUL), Philip Morris International, British American Tobacco, and Imperial Brands, hold substantial patent portfolios. R.J. Reynolds Tobacco Company, the assignee of U.S. Patent 6,096,339, also has a considerable history of innovation in tobacco and nicotine products, including earlier ventures into smokeless alternatives.

When analyzing the landscape around U.S. Patent 6,096,339, it is important to consider:

  • Device Architecture: Patents covering housing design, mouthpiece integration, power sources, and activation mechanisms.
  • Aerosolization Technology: Patents on heating elements (coils, wick systems), ultrasonic atomizers, and other methods of generating aerosol.
  • Liquid Formulations: Patents detailing the composition of e-liquids, including specific ratios of propylene glycol (PG) and vegetable glycerin (VG), nicotine salts versus freebase nicotine, flavor compounds, and additives for sensation.
  • Manufacturing Processes: Patents on the methods used to produce cartridges, devices, and e-liquids.
  • User Interface and Experience: Patents related to airflow control, temperature regulation, and user feedback mechanisms.

Overlap and Differentiation

U.S. Patent 6,096,339, issued in 2000, predates the widespread adoption of modern e-cigarettes. Its claims are focused on the fundamental concept of a liquid nicotine formulation aerosolized for inhalation, with specific attention to pH control and humectants.

Patents filed and granted in the last two decades often build upon these foundational concepts, introducing novel technologies and formulations. For instance, many newer patents focus on:

  • Nicotine Salts: The use of nicotine salts (e.g., nicotine benzoate, nicotine salicylate) to achieve smoother inhalation at higher nicotine concentrations, as opposed to freebase nicotine which can be harsher. U.S. Patent 6,096,339, as written, does not explicitly mention nicotine salts but its broad claims around "nicotine" could potentially be interpreted to include them depending on specific litigation.
  • Advanced Heating Elements: Innovations in coil designs, ceramic atomizers, and mesh coils for improved flavor production and longevity.
  • Temperature Control: Patents that allow users or devices to regulate the temperature of the heating element, preventing dry hits and optimizing flavor.
  • Closed-System Cartridges: Proprietary designs for pre-filled cartridges that are not intended to be refilled, a dominant model in the current market.
  • Smart Device Features: Integration of Bluetooth connectivity, mobile app control, and usage tracking.

Given its issuance date, U.S. Patent 6,096,339 is likely to have expired or be nearing expiration, depending on its effective filing date and any extensions. A quick check of the USPTO database reveals that the patent's term is 20 years from the filing date, which was October 14, 1999. Therefore, the patent expired on October 14, 2019. This means the core technology described in this patent is now in the public domain.

Freedom to Operate Considerations

As U.S. Patent 6,096,339 has expired, the claims described therein no longer present a barrier to market entry for new devices or formulations that rely solely on the technology disclosed within this specific patent. Companies developing NRT or ENDS products can freely implement systems and formulations that fall within the scope of the expired claims.

However, this does not grant complete freedom from all intellectual property concerns. The ENDS market is saturated with patents covering incremental innovations and specific implementations. Any new product must be carefully vetted against the broader, still-active patent landscape. Key areas to scrutinize for active patents include:

  • Specific aerosolization technologies not covered by the expired patent.
  • Novel liquid formulations utilizing nicotine salts, advanced flavor systems, or specific ratios of PG/VG and other additives.
  • Proprietary device designs, including cartridge sealing mechanisms, airflow systems, and integrated electronics.
  • Manufacturing techniques that are novel and non-obvious.

While the expired U.S. Patent 6,096,339 provides a foundational understanding of nicotine aerosol delivery, businesses must conduct thorough freedom-to-operate analyses considering the extensive portfolio of active patents in the current ENDS market.

Implications for R&D and Investment

The expiration of U.S. Patent 6,096,339 removes a potential obstacle for companies looking to develop or invest in technologies related to basic nicotine aerosol delivery systems. This allows for greater flexibility in product design and formulation, particularly concerning the fundamental components of a liquid nicotine formulation and its aerosolization.

R&D Opportunities

  • Focus on Next-Generation Technologies: With basic aerosolization and formulation principles of this patent now public, R&D efforts can concentrate on more advanced features. This includes developing superior flavor delivery systems, more efficient nicotine absorption methods (e.g., improved nicotine salt formulations, microencapsulation), and enhanced user experience features.
  • Cost Optimization: Companies can leverage the expired patent's technology to develop more cost-effective manufacturing processes for basic NRT inhalers, potentially increasing accessibility.
  • New Nicotine Forms: The patent's focus on freebase nicotine and specific pH ranges may spur research into alternative nicotine forms and optimal delivery profiles not explicitly covered.
  • Combinatorial Approaches: Researchers can combine the principles of this expired patent with newer, patented technologies to create unique product offerings.

Investment Considerations

  • Reduced Barrier to Entry: For early-stage companies or investors looking at the broader NRT/ENDS market, the expiration of foundational patents like 6,096,339 can lower the initial intellectual property hurdles.
  • Shift in Value: Investment focus will increasingly shift towards companies with strong patent portfolios covering cutting-edge innovations rather than those relying on expired foundational patents. This includes proprietary hardware designs, unique e-liquid formulations, and advanced manufacturing.
  • Due Diligence: Investors must conduct rigorous due diligence on the patent landscape. Identifying active, strong patents that provide a competitive advantage is paramount. Conversely, understanding which technologies are in the public domain allows for strategic identification of investment targets that are not encumbered by older IP.
  • Market Saturation: The market for basic NRT devices is mature. Investment opportunities may lie in niche segments, specialized formulations, or products that address specific unmet user needs, all supported by robust, active intellectual property.

The expiration of U.S. Patent 6,096,339 signifies a maturation of certain foundational technologies in the nicotine delivery space. It frees up these basic principles for broader use, redirecting innovation and investment towards more advanced and proprietary aspects of the industry.

Key Takeaways

  • U.S. Patent 6,096,339 describes a system for delivering nicotine-containing aerosol, comprising a housing, a liquid formulation (nicotine, humectant, flavorant, acid/base), an aerosolization mechanism, and a mouthpiece.
  • Key claims define specific ranges for pH (3.5-6.5, preferably 4.0-5.5), nicotine concentration (0.1%-5% by weight), and humectant composition (glycerol, propylene glycol).
  • The patent expired on October 14, 2019, placing its core technology in the public domain.
  • This expiration removes a barrier to entry for basic nicotine aerosol delivery systems, allowing companies to utilize these principles without licensing.
  • Despite the expiration, the broader ENDS market remains highly litigious, requiring thorough freedom-to-operate analyses against a dense landscape of active patents.
  • R&D and investment will increasingly focus on next-generation technologies, proprietary formulations (e.g., nicotine salts), advanced hardware, and unique user experiences, supported by strong, active patent portfolios.

Frequently Asked Questions

  1. Does U.S. Patent 6,096,339 still protect nicotine inhaler technology? No, U.S. Patent 6,096,339 expired on October 14, 2019. The technology it described is now in the public domain.

  2. What specific components did U.S. Patent 6,096,339 claim as essential for its nicotine delivery system? The patent claimed a housing, a reservoir with a liquid formulation containing nicotine, at least one humectant, at least one flavorant, and an acid or base, an aerosolization mechanism, and a mouthpiece.

  3. Can a company manufacture a nicotine inhaler device today that is identical to the one described in U.S. Patent 6,096,339? Yes, a company can manufacture a device that incorporates only the elements described in the expired claims of U.S. Patent 6,096,339 without infringing on this specific patent. However, they must ensure compliance with all other active patents in the field.

  4. Are there any limitations on the specific types of nicotine mentioned in U.S. Patent 6,096,339? The patent claims refer to "nicotine" generally. While it predates the widespread use of nicotine salts in commercial products, the expired patent's claims, as written, do not exclude nicotine salts if they fit within the broader definition of nicotine used at the time. However, specific formulations and delivery methods for nicotine salts are likely covered by later, active patents.

  5. What should companies consider regarding intellectual property in the nicotine delivery market now that U.S. Patent 6,096,339 has expired? Companies should conduct thorough freedom-to-operate analyses focusing on the extensive portfolios of active patents that cover newer innovations in hardware, e-liquid formulations (especially nicotine salts, flavor systems), manufacturing processes, and user interface technologies. Investment should prioritize companies with strong, distinct IP in these advanced areas.

Citations

[1] R.J. Reynolds Tobacco Company, Assignee. (2000). U.S. Patent No. 6,096,339. United States Patent and Trademark Office.

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Drugs Protected by US Patent 6,096,339

Applicant Tradename Generic Name Dosage NDA Approval Date TE Type RLD RS Patent No. Patent Expiration Product Substance Delist Req. Patented / Exclusive Use Submissiondate
>Applicant >Tradename >Generic Name >Dosage >NDA >Approval Date >TE >Type >RLD >RS >Patent No. >Patent Expiration >Product >Substance >Delist Req. >Patented / Exclusive Use >Submissiondate

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