Last Updated: November 9, 2026

Details for Patent: 5,807,572

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Summary for Patent: 5,807,572
Title:Multivesicular liposomes having a biologically active substance encapsulated therein in the presence of a hydrochloride
Abstract:Disclosed are multivesicular liposomes containing biologically active substances, the multivesicular liposomes having defined size distribution, adjustable average size, adjustable internal chamber size and number, and a modulated rate of the biologically active substance in contrast to the previous art. The process comprises dissolving a lipid component in volatile organic solvents, adding an immiscible aqueous component containing at least one biologically active substance to be encapsulated, and adding to either or both the organic solvents and the lipid component, a hydrochloride effective to control the release rate of the biologically active substance from the multivesicular liposome, making a water-in-oil emulsion from the two components, immersing the emulsion into a second aqueous component, dividing the emulsion into small solvent spherules which contain even smaller aqueous chambers, and then removing the solvents to give an aqueous suspension of multivesicular liposomes encapsulating biologically active substances.
Inventor(s):Sinil Kim, Stephen B. Howell
Assignee: Pacira Pharmaceuticals Inc
Application Number:US08/473,019
Patent Claim Types:
see list of patent claims
Process; Device; Dosage form;
Patent landscape, scope, and claims:

US Patent 5,807,572: Scope, Claims, Expiration, and Multivesicular Liposome Patent Landscape

US Patent 5,807,572 covers a manufacturing process for multivesicular liposomes, or MVLs, that incorporates a hydrochloride salt or hydrochloric acid into a water-in-oil emulsion to modify the in vivo release rate of an active pharmaceutical ingredient. The patent is process-focused. It does not broadly claim every multivesicular liposome, every drug encapsulated in an MVL, or every finished pharmaceutical product using the DepoFoam technology.

The patent’s nominal 20-year term ended on December 20, 2015, assuming the December 20, 1995 nonprovisional filing date reflected in the patent record and no material patent-term adjustment. The patent is therefore no longer an enforceable barrier to manufacture, sale, or use in the United States. It also is not an Orange Book drug-product patent merely because its claims mention cytarabine, morphine, hydromorphone, leuprolide, insulin, vaccines, cytokines, and other drugs. [1][2]

What does US Patent 5,807,572 protect?

The patent protects a defined process for producing MVLs with multiple non-concentric internal chambers. The process requires:

  1. A water-in-oil emulsion.
  2. A lipid component containing:
    • At least one organic solvent.
    • At least one amphipathic lipid.
    • A neutral lipid lacking a hydrophilic head group.
  3. A first aqueous component.
  4. Hydrochloric acid or a specified hydrochloride salt at about 10 mM to 500 mM.
  5. A biologically active substance.
  6. Dispersion of the emulsion into a second aqueous component to create solvent spherules.
  7. Removal of the organic solvent to form MVLs.
  8. Selection of the hydrochloride concentration to modulate in vivo release.

The core inventive concept is the use of hydrochloric acid or selected hydrochloride salts during MVL formation as a release-rate control variable.

What is the central limitation of claim 1?

Claim 1 is a combination process claim. A potentially infringing process would generally need to satisfy all material limitations, including:

  • Formation of the specified water-in-oil emulsion.
  • Use of both an amphipathic lipid and a neutral lipid.
  • Use of a hydrochloride selected from the claimed group.
  • Hydrochloride concentration between approximately 10 mM and 500 mM.
  • Inclusion of a biologically active substance.
  • Formation of solvent spherules in a second aqueous phase.
  • Removal of solvent to yield MVLs.
  • Selection of hydrochloride concentration for release-rate modulation.

A process that produces MVLs without a hydrochloride or hydrochloric acid would not literally satisfy the hydrochloride limitation. A process using a salt outside the listed group could also avoid literal infringement, subject to claim-construction and equivalents analysis.

How broad are the claims of US 5,807,572?

The claims are broad in active-agent coverage but narrow in process architecture.

Broad elements

The claims cover a large group of active substances, including:

  • Cytarabine.
  • Morphine.
  • Hydromorphone.
  • Leuprolide.
  • Nucleic acids.
  • Interleukin-2.
  • Amikacin.
  • Granulocyte colony-stimulating factor.
  • Insulin.
  • Hepatitis B vaccine.
  • Alpha-interferon.
  • Methotrexate.
  • Granulocyte-macrophage colony-stimulating factor.
  • Antibodies and vaccines.
  • Antiviral and antifungal agents.

Claim 1 also covers a broad range of pharmacological categories, including anesthetics, antineoplastics, hormones, antibiotics, analgesics, proteins, peptides, vaccines, and nucleic acids.

Narrow elements

The process must use a specific MVL formation sequence. The claim is not directed simply to:

  • A multivesicular liposome composition.
  • A product-by-process-independent MVL.
  • A drug encapsulated in a liposome.
  • A sustained-release injectable generally.
  • A formulation containing a neutral lipid and phospholipid.

The hydrochloride concentration and release-modulation limitations materially narrow the claim.

Which dependent claims define the lipid system?

Claims 4 through 19 narrow the amphipathic and neutral lipid components.

Claim group Covered subject matter
Claims 4-8 Zwitterionic, cationic, anionic, or mixed amphipathic lipids
Claims 9-10 Phospholipids, including phosphatidylcholine, cardiolipin, phosphatidylethanolamine, sphingomyelin, phosphatidylserine, phosphatidylinositol, phosphatidylglycerol, and phosphatidic acid
Claim 12 Stearylamine, diacyl dimethylammoniumpropane, or diacyl trimethylammoniumpropane
Claims 14-17 Triglycerides, including triolein, tributyrin, tricaprylin, trilaurin, and related triglycerides
Claims 15 and 18 Diglycerides, including diolein and dipalmitolein
Claims 16 and 19 Propylene glycol esters, including mixed caprylic/capric acid diesters
Claim 40 Plant sterols

The neutral lipid limitation is important. The patent distinguishes neutral lipids that lack a hydrophilic head group from amphipathic membrane-forming lipids. A formulation using only phospholipids, without the claimed neutral lipid, would present a potential noninfringement position.

What solvents and processing methods are covered?

Claim 20 covers organic solvents in the categories of ethers, hydrocarbons, esters, and combinations. Claims 22 through 24 cover alternative process techniques:

  • Mechanical agitation.
  • Ultrasonic energy.
  • Nozzle atomization.
  • Sparging.
  • Rotary evaporation.
  • Passing gas over the solvent spherules.

These claims make the patent technologically flexible. They do not require one particular mixer, nozzle, evaporation system, or solvent-removal apparatus.

What active pharmaceutical ingredients are specifically protected?

The patent’s active-agent claims are compositionally permissive but remain dependent on the process limitations in claim 1 or claim 2.

Active ingredient or category Claim
Cytarabine 25
Morphine 26
Hydromorphone 27
Leuprolide 28
Nucleic acid 29
Interleukin-2 30
Amikacin 31
Granulocyte colony-stimulating factor 32
Insulin 33
Hepatitis B vaccine 34
Antibody or vaccine 35
Antiviral or antifungal 36
Alpha-interferon 37
Methotrexate 38
Granulocyte-macrophage colony-stimulating factor 39

Claims 13 and 21 distinguish lipophilic and hydrophilic active substances. Lipophilic substances are incorporated into the lipid component, while hydrophilic substances are incorporated into the first aqueous component.

When did US Patent 5,807,572 lose exclusivity?

The patent’s nominal expiration date was December 20, 2015, based on the 20-year term from the December 20, 1995 filing date. The patent issued on September 15, 1998. [1]

Event Date
Nonprovisional filing December 20, 1995
Patent issuance September 15, 1998
Nominal 20-year expiration December 20, 2015
Current enforceability Expired

The patent’s expiration eliminates ordinary infringement risk based solely on US Patent 5,807,572. It does not eliminate risk from later patents covering:

  • Specific MVL compositions.
  • Drug-specific formulations.
  • Injectable suspension stability.
  • Particle-size distributions.
  • Manufacturing equipment.
  • Sterility and fill-finish processes.
  • Combination products.
  • Particular drug products such as liposomal cytarabine or bupivacaine.

Patent expiration also does not eliminate regulatory exclusivity, trade-secret protection, or rights under later patents.

What is the Orange Book status of US Patent 5,807,572?

US Patent 5,807,572 is not an Orange Book-listed drug patent based on the claim set supplied and its process-oriented scope.

The FDA Orange Book identifies patents and regulatory exclusivities associated with approved drug products, usually through patent information submitted by the NDA holder under 21 U.S.C. § 355(b)(1) and 21 C.F.R. § 314.53. A process patent may be listed only if it meets the applicable statutory and regulatory requirements and is tied to an approved product. [3][4]

The patent’s references to cytarabine, morphine, hydromorphone, insulin, vaccines, and cytokines do not themselves create Orange Book status. The patent is not a product patent for DepoCyt, DepoDur, Exparel, or another approved product.

What FDA products are commercially relevant?

The technology is associated with the broader MVL and DepoFoam platform, but individual products have separate regulatory and patent histories.

Product Active ingredient Delivery platform Regulatory relevance
DepoCyt Cytarabine Liposomal/MVL sustained release FDA-approved for intrathecal treatment of lymphomatous meningitis
DepoDur Morphine sulfate Extended-release liposomal injection FDA-approved for postoperative analgesia; later discontinued
Exparel Bupivacaine DepoFoam multivesicular liposome FDA-approved local anesthetic product

DepoCyt is the product most directly aligned with the patent’s specific cytarabine claim. Exparel is commercially important to the MVL platform but is not automatically covered by claim 25 because bupivacaine is not cytarabine. Any infringement analysis for Exparel would require review of later patents and the actual manufacturing process.

Does the patent create biosimilar risk?

No direct biosimilar issue arises from this patent. The patent covers a process and expired in 2015. It does not create a live biologic exclusivity period.

Biosimilar or follow-on biologic risk may still arise for products using MVL delivery of:

  • Interleukin-2.
  • Interferons.
  • Insulin.
  • Colony-stimulating factors.
  • Antibodies.
  • Vaccine antigens.

The relevant barriers would be later formulation patents, manufacturing patents, FDA exclusivity, analytical comparability, and process know-how. This patent alone is not a current biosimilar barrier.

Which companies challenged or licensed this patent?

A reliable current answer requires a complete prosecution, assignment, litigation, and licensing-record review. The supplied claim text does not identify a litigation matter, settlement agreement, license, or Paragraph IV notice involving US Patent 5,807,572. The patent appears to have been part of the DepoTech multivesicular liposome technology portfolio, later associated with SkyePharma and Pacira-related DepoFoam commercialization.

No Paragraph IV challenge is created by the patent today because the patent has expired and is not identified as an active Orange Book patent for an approved drug product. Paragraph IV certifications apply to listed patents for an approved NDA product, not to an expired process patent considered in isolation. [3]

What patent landscape surrounds multivesicular liposomes?

The relevant patent landscape divides into five groups.

Foundational MVL patents

These cover the basic architecture and methods for creating multiple non-concentric aqueous chambers within a lipid matrix. They include early process and composition patents associated with DepoTech and related inventors.

Release-control patents

US 5,807,572 occupies this category. Its distinctive limitation is the use of hydrochloric acid or selected hydrochloride salts at defined concentrations to control release.

Drug-specific MVL patents

Later patents may claim a particular active ingredient in an MVL, including:

  • Cytarabine.
  • Morphine.
  • Bupivacaine.
  • Peptides.
  • Proteins.
  • Vaccines.

These patents may survive after expiration of US 5,807,572 if filed later and if their claims are materially different.

Product and formulation patents

These may cover:

  • Injectable MVL suspensions.
  • Particle-size control.
  • Viscosity.
  • Osmolality.
  • Stability.
  • Preservative systems.
  • Sterility.
  • Container closure.
  • Administration route.
  • Dose and treatment regimen.

Manufacturing and scale-up patents

Commercial manufacturing may depend on later patents and unpatented know-how involving:

  • Emulsion shear conditions.
  • Solvent-removal rates.
  • Temperature control.
  • Batch homogeneity.
  • Aseptic processing.
  • Scale-up from laboratory emulsification to commercial production.
  • Control of encapsulation efficiency and drug loading.

How strong is the patent estate today?

US Patent 5,807,572 has no current blocking strength because it is expired. Historically, its strengths were breadth across active ingredients and flexibility in emulsification and solvent-removal methods.

Its weaknesses included:

  • Dependence on a specific hydrochloride or hydrochloric-acid limitation.
  • Dependence on a defined water-in-oil and solvent-spherule process.
  • Potential design-around options using different release modifiers.
  • Limited protection against products made by materially different processes.
  • No direct protection for the finished MVL drug product independent of manufacture.

For current freedom-to-operate work, later patents are more important than this patent. The analysis should focus on the active patent families for the target product, the actual manufacturing route, and any Orange Book or FDA Purple Book entries associated with the product.

What generic launch scenarios exist?

Because US 5,807,572 is expired, it does not prevent a generic or follow-on manufacturer from using the claimed process. A launch analysis would instead turn on:

  1. Whether the target drug is approved under an ANDA, 505(b)(2), or biologics pathway.
  2. Whether an active product patent remains listed.
  3. Whether formulation or manufacturing patents remain in force.
  4. Whether the product requires a complex in vitro and in vivo equivalence showing.
  5. Whether the sponsor can reproduce MVL particle size, encapsulation, release, sterility, and stability.
  6. Whether the reference product has discontinued or limited commercial availability.

For an MVL injectable, technical replication may be more difficult than ordinary small-molecule tablet development even after patent expiry. That barrier is commercial and manufacturing-based, not a continuing right under US 5,807,572.

What geographic coverage does the patent have?

The patent is a United States patent. Its enforceable territorial scope was limited to conduct within the United States and, under 35 U.S.C. § 271(g), certain products imported into the United States that were made by a patented process.

The patent did not create worldwide protection. Foreign counterparts, if any, required separate examination of:

  • Filing dates.
  • National-phase status.
  • Grant and expiration dates.
  • Maintenance-fee status.
  • Claim scope.
  • Opposition or revocation history.

Because the US patent has expired, commercial activity in the United States is no longer blocked by this patent.

Key Takeaways

  • US Patent 5,807,572 is a process patent for producing MVLs with hydrochloric acid or specified hydrochloride salts.
  • Claim 1 requires a water-in-oil emulsion, amphipathic lipid, neutral lipid, active agent, hydrochloride concentration of about 10 mM to 500 mM, solvent spherules, and solvent removal.
  • The patent covers a wide range of active agents but only when used in the claimed MVL manufacturing process.
  • The nominal expiration date was December 20, 2015.
  • The patent is expired and does not present current US infringement risk.
  • It is not, by itself, an Orange Book patent for DepoCyt, DepoDur, Exparel, or another approved drug.
  • Current commercial risk resides in later MVL formulation, manufacturing, drug-specific, and product patents.
  • Generic or follow-on competition may still face substantial process-development and regulatory barriers after patent expiration.
  • The patent does not create a current biosimilar barrier or a live Paragraph IV issue.

Frequently Asked Questions

Does US Patent 5,807,572 cover Exparel?

Not by its named active-agent claims. Exparel contains bupivacaine, while the patent specifically identifies cytarabine, morphine, hydromorphone, leuprolide, and other agents. Exparel-related risk must be assessed against later Pacira and DepoFoam patents.

Can a company use the hydrochloride-controlled MVL process today?

Yes, the US patent is expired. A company must still evaluate later patents, trade secrets, FDA requirements, and foreign rights.

Is cytarabine liposome still protected by this patent?

No. The patent’s cytarabine claim expired with the patent. Any remaining protection would need to come from later patents or regulatory exclusivity.

Does the patent cover a multivesicular liposome composition?

The supplied claims primarily cover a process. They do not broadly claim every MVL composition regardless of how it is made.

Does the patent block an ANDA for a liposomal injectable?

No. An expired process patent cannot independently block an ANDA. The applicant may still face active listed patents, complex-product equivalence requirements, and later manufacturing or formulation patents.

References

  1. United States Patent and Trademark Office. (1998). US Patent No. 5,807,572.
  2. Google Patents. (n.d.). US5807572A: Multivesicular liposome process and related claims.
  3. U.S. Food and Drug Administration. (2024). Approved drug products with therapeutic equivalence evaluations: Orange Book.
  4. Electronic Code of Federal Regulations. (2024). 21 C.F.R. § 314.53: Submission of patent information.
  5. U.S. Code. (2024). 35 U.S.C. §§ 154, 271.

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Drugs Protected by US Patent 5,807,572

Applicant Tradename Generic Name Dosage NDA Approval Date TE Type RLD RS Patent No. Patent Expiration Product Substance Delist Req. Patented / Exclusive Use Submissiondate
>Applicant >Tradename >Generic Name >Dosage >NDA >Approval Date >TE >Type >RLD >RS >Patent No. >Patent Expiration >Product >Substance >Delist Req. >Patented / Exclusive Use >Submissiondate

International Family Members for US Patent 5,807,572

Country Patent Number Estimated Expiration Supplementary Protection Certificate SPC Country SPC Expiration
Austria 87823 ⤷  Start Trial
Australia 1205588 ⤷  Start Trial
Australia 602190 ⤷  Start Trial
Canada 1323568 ⤷  Start Trial
Germany 3879987 ⤷  Start Trial
Denmark 172057 ⤷  Start Trial
>Country >Patent Number >Estimated Expiration >Supplementary Protection Certificate >SPC Country >SPC Expiration

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