Last Updated: November 9, 2026

Details for Patent: 5,378,474

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Summary for Patent: 5,378,474
Title:Sustained release pharmaceutical composition
Abstract:The present invention relates to a pharmaceutical pellet composition having a core element including at least one highly soluble active ingredient and a core coating which is partially soluble at a highly acidic pH. The pharmaceutical composition provides a slow release of active ingredient at a highly acidic pH and provides a constant, relatively faster rate of release at a more alkaline pH such as that of the intestine. Oral administration of the pharmaceutical pellet composition of the present invention to a patient is effective to deliver to the blood levels of active ingredient within the therapeutic range and to maintain such levels over an extended period of time.
Inventor(s):Angelo M. Morella, Mark C. Fisher
Assignee: Alpharma Pharmaceuticals LLC
Application Number:US08/021,276
Patent Claim Types:
see list of patent claims
Composition; Formulation; Compound; Dosage form;
Patent landscape, scope, and claims:

US Patent 5,378,474: Scope, Claims, Expiration, and Sustained-Release Morphine Patent Landscape

US Patent 5,378,474 protects a multiparticulate sustained-release pellet platform combining three coating functions: an insoluble rate-controlling polymer, an enteric polymer, and an acid-soluble pore-forming or release-initiating compound. The claims cover high-solubility active ingredients generally and morphine salts specifically. The patent issued on January 3, 1995, and its ordinary pre-Uruguay Round patent term expired on January 3, 2012. The claims therefore no longer create an enforceable US exclusion right.

The patent remains commercially relevant as prior art for sustained-release pellet, morphine, opioid, and pH-responsive coating technologies. It does not protect morphine itself, morphine sulfate as a molecule, or every extended-release morphine product.

What does US Patent 5,378,474 protect?

The patent claims a sustained-release pellet composition with a core and a multipart coating. The core contains a therapeutically effective amount of an active ingredient with aqueous solubility of at least 1 part in 30 parts of water. The coating must include:

Coating component Functional requirement Claimed examples
Component (a) Matrix polymer insoluble from pH 1 to 7.5; controls release in the stomach and intestine Ethyl cellulose; quaternary ammonium acrylic or methacrylic polymers; acrylic or methacrylic ester copolymers
Component (b) Enteric polymer substantially insoluble at pH 1 to 4 and soluble at pH 6 to 7.5 Cellulose acetate phthalate; HPMCP; PVAP; methacrylic acid copolymers; shellac
Component (c) Compound soluble at pH 1 to 4; initiates release in the stomach Povidone; hydroxypropyl cellulose; HPMC; PEG 1,700 to 20,000; polyvinyl alcohol

The formulation must be capable of maintaining the active ingredient at a steady-state blood level of at least 75% of maximum for more than approximately four hours. The time to maximum concentration must be between approximately four and 30 hours.

The invention is therefore defined by a combination of:

  1. Pellet architecture.
  2. High-solubility active ingredient.
  3. Three-function coating system.
  4. pH-dependent release behavior.
  5. Pharmacokinetic performance.

A formulation that uses only an insoluble polymer matrix, without the claimed enteric and acid-soluble components, would generally fall outside the literal scope of claim 1.

How many independent claims does US 5,378,474 have?

The patent has five independent claims: claims 1, 11, 18, and 20 appear as composition claims, while claim 5 is formally dependent on claim 1 but introduces a separate dissolution-profile limitation. The principal independent claim groups are:

Claim Core scope Main limitation
1 High-solubility active ingredient pellet Broad three-component coating and pharmacokinetic profile
11 Morphine acid-addition salt pellet Morphine-specific version of claim 1
18 High-solubility active ingredient pellet At least 35% matrix polymer selected from specified polymer classes
20 Morphine acid-addition salt pellet Morphine-specific version of claim 18

Claims 2, 12, 19, and 21 narrow the time to maximum concentration to approximately four to 12 hours. Claims 3 and 4 narrow the active ingredient to specified therapeutic categories and opioid agonists. Claims 13 and 14 specifically address morphine sulfate and plasma-concentration fluctuations.

Claims 7 through 10 and 15 through 17 narrow the polymer system, coating percentages, plasticizers, fillers, or particular ethylcellulose, PEG, and methacrylic copolymer combinations.

What are the key limitations of claim 1?

Claim 1 is broad in the identity of the active ingredient but narrow in formulation structure and performance. A potentially infringing product would need to satisfy all material limitations.

Core limitation

The core must contain at least one therapeutically effective active ingredient having aqueous solubility of at least 1 in 30. The claim does not require morphine. Claim 3 lists broad therapeutic categories, including antihistamines, antibiotics, antihypertensives, nonsteroidal anti-inflammatory agents, opiate agonists, sedatives, and vitamins.

The solubility limitation excludes poorly soluble compounds unless the claimed solubility test or interpretation supports inclusion. This limitation is important because many modern extended-release products use poorly soluble active ingredients and would not automatically fall within claim 1.

Coating limitation

The coating must contain all three components:

  • An insoluble matrix polymer.
  • An enteric polymer.
  • An acid-soluble compound.

The percentages are calculated against the combined weight of components (a), (b), and (c), not necessarily against the full coating weight when plasticizers and fillers are added.

The claimed ranges are:

Component Broad range
Matrix polymer 1% to 85%
Enteric polymer 1% to 30%
Acid-soluble compound 1% to 60%

Because the claim uses functional language, the selected materials must also perform the stated release functions. Merely including a polymer from the listed class may not be sufficient if the formulation does not control release or produce the required pH response.

Pharmacokinetic limitation

The formulation must maintain blood levels at or above 75% of maximum for more than approximately four hours, with maximum concentration reached between approximately four and 30 hours.

This limitation creates potential enforcement complexity. It requires evidence from pharmacokinetic testing, dosing conditions, patient population, and interpretation of “steady state” and “maximum blood level.” A product could use similar polymers but avoid literal infringement if it fails the claimed pharmacokinetic profile.

What additional protection do claims 18 and 20 provide?

Claims 18 and 20 require at least 35% of the coating composition to be component (a), the insoluble matrix polymer. They also restrict component (a) to ethyl cellulose, quaternary ammonium acrylic or methacrylic polymers, acrylic or methacrylic ester copolymers, or mixtures of those materials.

These claims are narrower than claim 1 but more technically concrete. They are directed to formulations in which the insoluble matrix polymer is a dominant coating constituent.

Claim 20 applies the same structure to an acid-addition salt of morphine. It does not require morphine sulfate specifically, although claim 13 narrows the salt to morphine sulfate.

Which claims are directed specifically to morphine?

Claims 11 through 17 and 20 through 21 are morphine-focused.

Claims Morphine scope
11-12 Acid-addition salt of morphine; maximum concentration at four to 30 hours or four to 12 hours
13 Morphine sulfate
14 Reduced plasma-concentration fluctuation
15-16 Specified polymer classes and percentage ranges
17 PEG 1,700 to 20,000 at 15% to 40%; ethylcellulose at 45% to 65%; methacrylic acid/ethyl acrylate 1:1 copolymer at 4% to 20%
20-21 Morphine acid-addition salt with at least 35% specified matrix polymer

Claim 17 is the most formulation-specific morphine claim. It requires a particular three-polymer balance:

  • PEG: 15% to 40%.
  • Ethylcellulose: 45% to 65%.
  • Methacrylic acid/ethyl acrylate 1:1 copolymer: 4% to 20%.

A morphine pellet product that uses a different enteric polymer, a different plasticizer, or materially different proportions would require a separate infringement analysis.

What is the patent’s legal status and expiration date?

US Patent 5,378,474 issued on January 3, 1995. Because it belongs to the pre-Uruguay Round patent-term era, its ordinary term ran for 17 years from issue. The resulting expiration date was January 3, 2012, absent a term adjustment or other unusual term event. The patent is therefore expired and cannot presently support an injunction, damages claim for current conduct, or a new Paragraph IV challenge.

Event Date
Patent issued January 3, 1995
Ordinary 17-year term January 3, 2012
Current enforceability Expired
Paragraph IV significance today None for this patent
Freedom-to-operate significance Prior-art and technology-reference value

The expiration of the patent does not establish that every related family member expired on the same date. Foreign family members may have had different term calculations, maintenance requirements, supplementary protection rules, or national outcomes. US Patent 5,378,474 itself, however, is no longer enforceable.

Source: United States Patent and Trademark Office, Patent No. 5,378,474.

What is the Orange Book status of US 5,378,474?

US Patent 5,378,474 is not an active Orange Book barrier. The patent claims a formulation platform and does not identify a current FDA-approved reference product in the claim language provided.

Orange Book relevance depends on whether a patent is submitted by an approved drug sponsor for a specific product and listed against that product in FDA’s Approved Drug Products with Therapeutic Equivalence Evaluations. A patent’s existence does not independently create Orange Book status.

For a generic applicant, an expired patent would not ordinarily require a Paragraph IV certification as a basis for early market entry. The applicant would instead address any currently listed, unexpired patents for the relevant reference product.

Sources: Food and Drug Administration, Approved Drug Products with Therapeutic Equivalence Evaluations; 21 U.S.C. § 355(j).

Does US 5,378,474 create biosimilar risk?

No. Biosimilar regulation applies to biological products under the Public Health Service Act. The patent claims a small-molecule oral pellet composition containing active pharmaceutical ingredients such as morphine salts. A biosimilar pathway is not relevant.

The relevant competitive pathways are:

  • Abbreviated new drug applications for therapeutically equivalent generics.
  • 505(b)(2) applications for modified-release products or products supported by additional clinical data.
  • New drug applications for proprietary opioid formulations.

A generic applicant could still face other formulation, abuse-deterrence, manufacturing, or method-of-use patents even though US 5,378,474 is expired.

How strong was the patent estate technically?

The patent was technically stronger against formulations that closely reproduced its three-polymer architecture than against all sustained-release opioid products.

Strengths

The claims combine structural and functional limitations. This can make design-around analysis more difficult where a product uses:

  • Ethylcellulose or a comparable insoluble polymer.
  • An enteric methacrylic copolymer.
  • PEG, povidone, HPMC, or another acid-soluble release promoter.
  • Multiparticulate pellets.
  • A four-to-30-hour pharmacokinetic peak.

The morphine claims also create a product-specific sub-portfolio, particularly claims 13, 17, and 20.

Weaknesses

The patent has several limiting features:

  1. The active ingredient must have aqueous solubility of at least 1 in 30.
  2. The dosage form must be a pellet composition.
  3. The coating must contain all three claimed functional components.
  4. The product must meet the blood-level and time-to-maximum-concentration limitations.
  5. Several narrower claims require exact polymer classes or percentage ranges.
  6. The patent is expired.

The functional pharmacokinetic limitations could also create proof issues. Infringement would require reliable evidence that the accused product meets the specified release and blood-level profile under the relevant conditions.

How does this patent compare with other extended-release morphine estates?

US 5,378,474 should be viewed as an early multiparticulate coating patent, not as a complete extended-release morphine estate.

Technology category Typical protected subject matter Relationship to US 5,378,474
Matrix morphine tablets Hydrophilic or insoluble matrix tablets May avoid the pellet and three-component coating limitations
Multiparticulate morphine capsules Pellets or beads in capsules More likely to overlap with the patent’s dosage-form architecture
Abuse-deterrent opioids Sequestering, gelling, physical resistance, or antagonist combinations Usually directed to different technical features
Osmotic systems Semipermeable membrane and osmotic engine Generally outside the claimed coating combination
Polymer-coated beads Controlled diffusion through a polymer film Potentially relevant if the three claimed coating functions are present
Method-of-use patents Dosing, pain treatment, or opioid-titration methods Separate from the composition claims
Manufacturing patents Coating process, curing, pellet formation, or equipment Separate rights that may survive after the composition patent expires

Relevant competing opioid products have historically included extended-release morphine products such as MS Contin, Kadian, Avinza, and other modified-release morphine formulations. Their patent positions depended on formulation, dosage form, labeling, abuse-deterrence technology, and product-specific Orange Book submissions rather than on this patent alone.

What manufacturing and formulation barriers did the patent create?

The claims require more than mixing three excipients. A commercial product would need to control:

  • Pellet core loading.
  • Coating uniformity.
  • Polymer ratios.
  • Enteric dissolution behavior.
  • Acid-soluble pore formation.
  • Plasticizer compatibility.
  • Film curing and mechanical integrity.
  • Batch-to-batch release performance.
  • Pharmacokinetic reproducibility.

Ethylcellulose and acrylic or methacrylic polymers can produce different permeability, film strength, and pH responses depending on molecular weight, substitution, particle size, plasticizer, curing temperature, and coating process. Those variables may affect whether a formulation satisfies the functional language even when it uses a named polymer.

The patent also lists fillers and plasticizers. Claims 9 and 10 permit up to 50% plasticizer and up to 75% filler based on total coating weight, with narrower ranges in claim 10. These provisions expand the formulation space but do not eliminate the need to satisfy the core three-component structure.

What generic launch risks exist today?

US 5,378,474 presents no current US launch block because it expired in 2012. A generic or 505(b)(2) applicant would instead evaluate:

  1. Current Orange Book patents for the selected reference product.
  2. Later patents covering pellet geometry, coating processes, or abuse deterrence.
  3. Regulatory requirements for extended-release opioid products.
  4. Product-specific bioequivalence and food-effect requirements.
  5. Controlled-substance scheduling and risk-evaluation obligations.
  6. Labeling differences that could create method-of-use issues.
  7. Manufacturing patents held by suppliers or competitors.

A product that copied the disclosed technology could still encounter commercial or regulatory risk, but not an enforceable infringement claim based solely on US 5,378,474.

What litigation or settlement issues affect the patent?

The supplied record identifies no current litigation or settlement that could preserve enforceability after expiration. Any historical litigation, licensing arrangement, or settlement involving a related morphine product would need to be analyzed separately from the patent’s present legal status.

An expired patent cannot support a new Paragraph IV litigation strategy. Historical settlements may still matter for commercial history, but they do not extend the statutory term of the patent.

What is the geographic coverage of the patent family?

US 5,378,474 provides protection only in the United States. Any corresponding foreign applications or granted patents would require separate review. Foreign rights may have expired on different dates and may have been narrowed, abandoned, opposed, or revoked.

For current freedom-to-operate work, the relevant geographic questions are:

  • Whether a foreign family member remains active.
  • Whether the product will be manufactured in a country with an active family patent.
  • Whether imported pellets or coated intermediates cross a protected jurisdiction.
  • Whether process patents, rather than composition patents, remain in force.

The US patent itself cannot block manufacturing, sale, or importation in another country after expiration.

Key Takeaways

  • US Patent 5,378,474 claims sustained-release pellets with a three-part coating system.
  • The three required functions are insoluble rate control, enteric gastric delay, and acid-soluble release initiation.
  • Claims 11 through 17 and 20 through 21 focus on morphine salts, including morphine sulfate.
  • Claim 17 is the most specific morphine formulation claim and requires defined PEG, ethylcellulose, and methacrylic copolymer ranges.
  • The patent issued January 3, 1995, and its ordinary term expired January 3, 2012.
  • It is no longer an enforceable US patent and does not create a current Paragraph IV or Orange Book barrier.
  • Biosimilar analysis is irrelevant because the patent concerns an oral small-molecule pellet composition.
  • Current launch risk must be assessed against later product-specific patents, process patents, abuse-deterrence patents, regulatory requirements, and active foreign rights.

FAQs About US Patent 5,378,474

Does US 5,378,474 cover all extended-release morphine products?

No. It covers specific pellet compositions containing a morphine salt and a coating with the claimed insoluble, enteric, and acid-soluble components, together with defined release-performance limitations.

Is morphine sulfate itself patented by US 5,378,474?

No. Claim 13 identifies morphine sulfate as an active ingredient in a claimed sustained-release pellet formulation. It does not claim morphine sulfate as a chemical compound.

Can a generic manufacturer launch a morphine pellet product without challenging this patent?

Yes, because the patent expired on January 3, 2012. The manufacturer must still evaluate active patents covering the selected reference product and formulation.

Does using ethylcellulose alone create infringement risk under this patent?

Not ordinarily. The claims require additional enteric and acid-soluble coating components, as well as the claimed dosage-form and release characteristics.

Could a tablet infringe US 5,378,474?

The claims expressly require a pellet composition with a core element and coating. A conventional matrix tablet would generally not satisfy the pellet limitation, although the full product and claim construction would control any specific analysis.

References

  1. Food and Drug Administration. (2025). Approved drug products with therapeutic equivalence evaluations. U.S. Department of Health and Human Services.

  2. United States Patent and Trademark Office. (1995). Sustained release pharmaceutical pellet composition, U.S. Patent No. 5,378,474. U.S. Department of Commerce.

  3. United States Congress. (2024). Federal Food, Drug, and Cosmetic Act, 21 U.S.C. § 355.

  4. United States Congress. (1994). Uruguay Round Agreements Act, Pub. L. No. 103-465.

  5. United States Patent and Trademark Office. (2024). Patent term adjustment and patent term calculation guidance. U.S. Department of Commerce.

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Drugs Protected by US Patent 5,378,474

Applicant Tradename Generic Name Dosage NDA Approval Date TE Type RLD RS Patent No. Patent Expiration Product Substance Delist Req. Patented / Exclusive Use Submissiondate
>Applicant >Tradename >Generic Name >Dosage >NDA >Approval Date >TE >Type >RLD >RS >Patent No. >Patent Expiration >Product >Substance >Delist Req. >Patented / Exclusive Use >Submissiondate

Foreign Priority and PCT Information for Patent: 5,378,474

Foriegn Application Priority Data
Foreign Country Foreign Patent Number Foreign Patent Date
AustraliaPJ2192Jan 06, 1989

International Family Members for US Patent 5,378,474

Country Patent Number Estimated Expiration Supplementary Protection Certificate SPC Country SPC Expiration
Austria 133862 ⤷  Start Trial
Austria 167629 ⤷  Start Trial
Australia 4773290 ⤷  Start Trial
Australia 617573 ⤷  Start Trial
Canada 2007181 ⤷  Start Trial
Germany 69025208 ⤷  Start Trial
Germany 69032445 ⤷  Start Trial
>Country >Patent Number >Estimated Expiration >Supplementary Protection Certificate >SPC Country >SPC Expiration

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