Claims for Patent: 7,553,424

Summary for Patent: 7,553,424

Title:	Method for controlling sterile water production device
Abstract:	In controlling a sterile water production device, if pH of sterile water is smaller than a preset pH, an additional aqueous hypochlorite solution is injected into the sterile water to increase the pH back to the preset pH, and a molar quantity of residual alkaline impurities present in such additional aqueous hypochlorite solution is determined. Next, a predetermined amount of further additional aqueous hypochlorite solution is injected into the sterile water, wherein such predetermined amount is an amount required to yield additional content of hypochlorous acid in a resulting sterile water, to such a degree that a molar quantity of that hypochlorous acid is equal to the foregoing determined molar quantity of residual alkaline impurities. After such injection, pH of sterile water yielded is increased, and an acid aqueous solution is then injected into the sterile water to thereby decrease the increased pH back to the preset pH.
Inventor(s):	Yamashita; Koji (Okayama, JP), Shigemoto; Masayuki (Okayama, JP), Masuda; Motoi (Okayama, JP), Nasu; Haruaki (Okayama, JP)
Assignee:	HSP Co., Ltd. (Okayama, JP)
Application Number:	11/666,436
Patent Claims:	1. A method for controlling a sterile water production device operable to cause at least injection of an aqueous hypochlorite solution into a raw water to thereby produce a sterile water of weak acidity which contains a hypochlorous acid as an active ingredient, said method being characterized by the steps of: detecting decrease of pH of said sterile water to a level smaller than a preset pH, and responsive thereto, increasing injection rate of said aqueous hypochlorite solution so as to inject an additional aqueous hypochlorite solution into said sterile water, so that the thus-decreased pH of the sterile water is increased back to said preset pH; then, determining a molar quantity of residual alkaline impurities present in the thus-injected additional aqueous hypochlorite solution; calculating and obtaining an additional amount of said aqueous hypochlorite solution for injection of a predetermined amount of further additional aqueous hypochlorite solution, wherein said predetermined amount of further additional aqueous hypochlorite solution is an amount required to yield additional content of hypochlorous acid in a resulting sterile water to be produced, to such a degree that a molar quantity of said particular hypochlorous acid is equal to the thus-determined molar quantity of residual alkaline impurities; then, increasing injection rate of said aqueous hypochlorite solution so as to inject said predetermined amount of further additional aqueous hypochlorite solution into the sterile water produced thus far, thereby yielding sterile water of increased pH in which said molar quantity of said hypochlorous acid is equal to said determined molar quantity of residual alkaline impurities; and injecting an acid aqueous solution so as to decrease said increased pH back to said preset pH. 2. The method for controlling a sterile water production device, as described in claim 1, wherein said sterile water production device is operable to cause at least injection of an aqueous hypochlorite solution into a raw water to thereby produce a sterile water of weak acidity which contains a hypochlorous acid as an active ingredient, said method being further characterized by the steps of: providing a plurality of aqueous hypochlorite solutions in a predetermined equal amount, said plurality of aqueous hypochlorite solutions being different from one another in terms of known molar quantity of residual alkaline impurities present therein; then, injecting a selected one of said plurality of aqueous hypochlorite solutions alone into the sterile water production device; thereafter, effecting stepwise acid injection comprising the step of injecting an acid stepwise into the sterile water production device, so that said acid is stepwise increased and intermixed with the predetermined amount of said selected one of said plurality of aqueous hypochlorite solutions, while determining pH of sterile water being produced in each step of said stepwise acid injection; obtaining, from said stepwise acid injection, a relation between stepwise injection amounts of said acid and corresponding pH changes of sterile water being stepwise produced, with regard to said selected one of said plurality of aqueous hypochlorite solutions; providing a predetermined amount of aqueous hypochlorite solution containing an unknown molar quantity of residual alkaline impurities therein, and injecting said predetermined amount of aqueous hypochlorite solution alone into the sterile water production device; thereafter, effecting stepwise acid injection comprising the step of injecting an acid stepwise into the sterile water production device, so that said acid is stepwise increased and intermixed with said predetermined amount of aqueous hypochlorite solution, while determining pH of sterile water being produced in each step of said stepwise acid injection; obtaining, from said stepwise acid injection, a relation between stepwise injected amounts of said acid and corresponding pH changes of sterile water being stepwise produced, with regard to said predetermined amount of aqueous hypochlorite solutions; executing a comparison operation by making comparison between said relation between stepwise injected amounts of said acid and corresponding pH changes of sterile water being stepwise produced with regard to said selected one of said plurality of aqueous hypochlorite solutions, and said relation between stepwise injected amounts of said acid and corresponding pH changes of sterile water being stepwise produced with regard to said predetermined amount of aqueous hypochlorite solution; and determining, from results of said comparison operation, said unknown molar quantity of said residual alkaline impurities in said predetermined amount of aqueous hypochlorite solution, to thereby obtain a definite molar quantity of the residual alkaline impurities in said particular predetermined amount of aqueous hypochlorite solution. 3. The method for controlling a sterile water production device, as described in claim 1, which is characterized in that said sterile water production device is a device operable to cause injection of an acid aqueous solution and said aqueous hypochlorite solution into said raw water to thereby produce said sterile water of weak acidity which contains said hypochlorous acid as active ingredient. 4. The method for controlling a sterile water production device, as described in claim 3, wherein said sterile water production device is a device operable to cause injection of an acid aqueous solution and said aqueous hypochlorite solution into said raw water to thereby produce a sterile water of weak acidity which contains a hypochlorous acid as an active ingredient, said method being further characterized by the steps of: providing a plurality of aqueous hypochlorite solutions in a predetermined equal amount, said plurality of aqueous hypochlorite solutions being different from one another in terms of known molar quantity of residual alkaline impurities present therein; then, injecting a selected one of said plurality of aqueous hypochlorite solutions alone into the sterile water production device; thereafter, effecting stepwise acid injection comprising the step of injecting an acid stepwise into the sterile water production device, so that said acid is stepwise increased and intermixed with the predetermined amount of said selected one of said plurality of aqueous hypochlorite solutions, while determining pH of sterile water being produced in each step of said stepwise acid injection; obtaining, from said stepwise acid injection, a relation between stepwise injection amounts of said acid and corresponding pH changes of sterile water being stepwise produced, with regard to said selected one of said plurality of aqueous hypochlorite solutions; providing a predetermined amount of aqueous hypochlorite solution containing an unknown molar quantity of residual alkaline impurities therein, and injecting said predetermined amount of aqueous hypochlorite solution alone into the sterile water production device; thereafter, effecting stepwise acid injection comprising the step of injecting an acid stepwise into the sterile water production device, so that said acid is stepwise increased and intermixed with said predetermined amount of aqueous hypochlorite solution, while determining pH of sterile water being produced in each step of said stepwise acid injection; obtaining, from said stepwise acid injection, a relation between stepwise injected amounts of said acid and corresponding pH changes of sterile water being stepwise produced, with regard to said predetermined amount of aqueous hypochlorite solutions; executing a comparison operation by making comparison between said relation between stepwise injected amounts of said acid and corresponding pH changes of sterile water being stepwise produced with regard to said selected one of said plurality of aqueous hypochlorite solutions, and said relation between stepwise injected amounts of said acid and corresponding pH changes of sterile water being stepwise produced with regard to said predetermined amount of aqueous hypochlorite solution; and determining, from results of said comparison operation, said unknown molar quantity of said residual alkaline impurities in said predetermined amount of aqueous hypochlorite solution, to thereby obtain a definite molar quantity of the residual alkaline impurities in said particular predetermined amount of aqueous hypochlorite solution. 5. The method for controlling a sterile water production device, as described in claim 3, which is characterized in that said acid aqueous solution is hydrochloric acid. 6. The method for controlling a sterile water production device, as described in claim 5, wherein said sterile water production device is a device operable to cause injection of said acid aqueous solution and said aqueous hypochlorite solution into said raw water to thereby produce a sterile water of weak acidity which contains a hypochlorous acid as an active ingredient, said method being further characterized by the steps of: providing a plurality of aqueous hypochlorite solutions in a predetermined equal amount, said plurality of aqueous hypochlorite solutions being different from one another in terms of known molar quantity of residual alkaline impurities present therein; then, injecting a selected one of said plurality of aqueous hypochlorite solutions alone into the sterile water production device; thereafter, effecting stepwise acid injection comprising the step of injecting an acid stepwise into the sterile water production device, so that said acid is stepwise increased and intermixed with the predetermined amount of said selected one of said plurality of aqueous hypochlorite solutions, while determining pH of sterile water being produced in each step of said stepwise acid injection; obtaining, from said stepwise acid injection, a relation between stepwise injection amounts of said acid and corresponding pH changes of sterile water being stepwise produced, with regard to said selected one of said plurality of aqueous hypochlorite solutions; providing a predetermined amount of aqueous hypochlorite solution containing an unknown molar quantity of residual alkaline impurities therein, and injecting said predetermined amount of aqueous hypochlorite solution alone into the sterile water production device; thereafter, effecting stepwise acid injection comprising the step of injecting an acid stepwise into the sterile water production device, so that said acid is stepwise increased and intermixed with said predetermined amount of aqueous hypochlorite solution, while determining pH of sterile water being produced in each step of said stepwise acid injection; obtaining, from said stepwise acid injection, a relation between stepwise injected amounts of said acid and corresponding pH changes of sterile water being stepwise produced, with regard to said predetermined amount of aqueous hypochlorite solutions; executing a comparison operation by making comparison between said relation between stepwise injected amounts of said acid and corresponding pH changes of sterile water being stepwise produced with regard to said selected one of said plurality of aqueous hypochlorite solutions, and said relation between stepwise injected amounts of said acid and corresponding pH changes of sterile water being stepwise produced with regard to said predetermined amount of aqueous hypochlorite solution; and determining, from results of said comparison operation, said unknown molar quantity of said residual alkaline impurities in said predetermined amount of aqueous hypochlorite solution, to thereby obtain a definite molar quantity of the residual alkaline impurities in said particular predetermined amount of aqueous hypochlorite solution.

Details for Patent 7,553,424

Applicant	Tradename	Biologic Ingredient	Dosage Form	BLA	Approval Date	Patent No.	Expiredate
Merck Sharp & Dohme Corp.	ZOSTAVAX	zoster vaccine live	For Injection	125123	05/25/2006		2025-05-31